Conductivity Testing

At Contact Fabricators Inc. (CFI), we know that the performance of an electrical contact depends on more than just its design or plating. One of the most important factors is conductivity—the ability of the material to transmit electrical current efficiently. That’s why we offer specialized conductivity testing services as part of our quality assurance process.

Our goal is simple: to ensure that every electrical contact we manufacture performs with maximum efficiency, reliability, and durability. Whether you are producing new components, restoring obsolete parts, or reverse-engineering legacy equipment, conductivity testing is the key to verifying that your electrical connections will meet real-world performance demands.

Why Conductivity Testing Matters

Electrical contacts serve as the bridge between current-carrying components. If conductivity is compromised, the system may experience:

• Increased resistance leading to heat buildup

• Reduced energy efficiency and power loss

• Accelerated wear, pitting, and corrosion

• Risk of equipment failure or downtime

By testing conductivity, we validate that the materials and finishes used provide the optimal electrical pathway, keeping your systems safe, efficient, and long-lasting.

Testing for All Types of Electrical Contacts

CFI performs conductivity testing across a wide variety of applications. Our expertise includes:

• Low-voltage contacts used in electronics, telecommunications, and consumer devices

• High-voltage contacts designed for industrial power distribution, switchgear, and heavy equipment

• AC and DC components across multiple industries and equipment types

• Plated contacts where testing ensures that the finish does not negatively affect performance

No matter the size, shape, or application of your component, we have the tools and processes to verify that it meets industry standards.

Advanced Equipment and Proven Methods

We utilize precision testing equipment to measure conductivity with accuracy and consistency. Our methods include:

• Four-point probe testing for precise resistance measurements

• Comparative analysis against standard values for conductivity

• Surface evaluation to determine the effect of plating and finishes

• Load testing to simulate real-world operating conditions

These tests are performed under controlled conditions by experienced technicians, ensuring reliable results for every part we evaluate.

Beyond Conductivity: Comprehensive Quality Assurance

While conductivity testing is critical, it is only one part of our broader quality assurance system. At CFI, we combine conductivity testing with:

• Hardness testing to evaluate durability and resistance to wear

• Plating thickness measurement to ensure even finishes

• Adhesion checks to verify that coatings remain intact under stress

This holistic approach guarantees that every contact is not only conductive but also strong, reliable, and long-lasting.

Engineering Support and Problem-Solving

CFI doesn’t just test parts—we also help our clients solve challenges. If a component fails to meet conductivity standards, we work with you to identify the root cause and recommend solutions. This may include changing the plating material, adjusting surface finishes, or revisiting the design.

Our team also supports prototyping and validation for new designs. By running conductivity tests during the development phase, we help ensure that new products launch with confidence and reliability.

Why Choose Contact Fabricators for Conductivity Testing?

• Over 30 years of experience in electrical contacts and assemblies

• State-of-the-art testing equipment for precise and reliable results

• Comprehensive quality control that combines conductivity with other essential tests

• Custom support for both legacy and new designs

• Fast turnaround times without compromising accuracy

• Cost-effective testing solutions that add value to your project

Our reputation for precision and passion extends into every testing service we provide.

Frequently Asked Questions

What is conductivity testing?

Conductivity testing measures how effectively an electrical contact can carry current. It helps identify resistance levels, performance issues, and overall reliability.

Why is conductivity important for electrical contacts?

Without proper conductivity, electrical contacts may overheat, waste energy, or fail prematurely. Testing ensures efficient current flow and long-term durability.

Can conductivity testing detect plating or finish issues?

Yes. Conductivity testing can reveal if a plating or coating negatively affects performance, such as increased resistance or poor adhesion.

Do you test both low-voltage and high-voltage contacts?

We test all types of contacts, from small low-voltage components to large-scale high-voltage parts. Each is evaluated to ensure it meets application-specific standards.

How do you perform conductivity testing?

We use advanced methods such as the four-point probe technique and comparative analysis against reference standards. These approaches provide accurate and consistent results.

Can you test legacy or obsolete components?

Absolutely. We often test older components as part of our reverse-engineering services. This allows us to replicate or improve upon legacy parts.

How do I request conductivity testing for my parts?

You can contact us at 317-366-7274 or email info@contactfabricators.com with your specifications. Our team will provide guidance on testing procedures, timelines, and pricing.

Partner with CFI for Reliable Conductivity Testing

When it comes to ensuring the performance of electrical contacts, conductivity testing is non-negotiable. At Contact Fabricators Inc., we combine decades of expertise with advanced testing equipment to deliver reliable, precise results that give you confidence in every component.

Whether you are manufacturing new assemblies, restoring old ones, or validating prototypes, our conductivity testing services provide the assurance you need.

Contact us today to learn more about how our testing capabilities can support your project. With CFI, you get precision, reliability, and results you can trust.

Contact Fabricators Inc.—Precision with Passion in every test we perform.