Engineering Services

Engineering Services for Electrical Contacts and Assemblies

At Contact Fabricators Inc. (CFI), we know that manufacturing reliable electrical contacts requires more than machining and plating. It begins with thoughtful engineering. That’s why we offer comprehensive engineering services to support our clients at every stage of development, from concept and prototyping to testing and full-scale production.

With more than three decades of experience in electrical contacts, our engineering team combines technical expertise, problem-solving, and hands-on knowledge to deliver solutions that meet both performance and budget requirements. Whether you are developing a new product, restoring legacy components, or optimizing existing parts, our engineering services provide the precision and guidance you need.

Why Engineering Support is Essential

Electrical contacts play a critical role in ensuring systems operate efficiently and safely. Without expert engineering input, components may:

• Fail to meet performance requirements

• Suffer premature wear due to poor material selection

• Experience plating or finish issues that increase resistance

• Be incompatible with existing systems or assemblies

Our engineering services help clients avoid these pitfalls by addressing design, material, and performance needs early in the process.

End-to-End Engineering Solutions

At CFI, our engineering support covers the full lifecycle of electrical contacts and assemblies. We assist with:

• Concept development to align part design with performance goals

• Material selection to balance conductivity, hardness, and cost-effectiveness

• Prototyping to validate form, fit, and function before production

• Reverse-engineering for obsolete or undocumented components

• Testing and validation including conductivity and hardness testing

• Production support to ensure efficiency and repeatability in manufacturing

By offering end-to-end support, we give our clients the confidence that every part will perform as intended.

Reverse-Engineering Expertise

One of our most requested engineering services is reverse-engineering. Many industries rely on legacy equipment that uses obsolete or discontinued contacts. CFI specializes in reproducing these components by carefully analyzing existing parts, recreating specifications, and delivering accurate replacements.

This service not only extends the life of older equipment but also saves clients from costly system overhauls.

Prototyping and Design Validation

Before moving to large-scale production, validating a design is critical. Our engineering team offers rapid prototyping services to test designs in real-world conditions. This step helps identify issues early, reduces production risks, and ensures components meet all performance expectations.

Prototyping also allows for fine-tuning, so clients can confidently move into full production with proven designs.

Collaboration and Problem-Solving

Engineering is most effective when it’s collaborative. We work closely with our clients to understand their unique challenges and develop tailored solutions. Our engineers help identify performance improvements, cost savings, and opportunities for innovation. Whether it’s redesigning a part for better wear resistance or selecting a more conductive finish, our problem-solving approach ensures optimal results.

Why Choose Contact Fabricators for Engineering Services?

• 30+ years of specialized experience in electrical contacts and assemblies

• Comprehensive engineering solutions from concept to production

• Reverse-engineering expertise to reproduce legacy and obsolete parts

• Prototyping and validation to reduce risk and confirm performance

• Close client collaboration to tailor solutions for unique applications

• Integration with testing and machining for a complete service package

• Fast turnaround and affordable services backed by precision and expertise

Our clients rely on us not only as a manufacturer but also as a trusted engineering partner.

Frequently Asked Questions

What types of engineering services do you provide?

We offer concept development, prototyping, reverse-engineering, material selection guidance, testing, and production support for electrical contacts and assemblies.

Can you help if I don’t have technical drawings for my part?

Yes. We specialize in reverse-engineering components from physical samples. Our team can reproduce specifications and create drawings to support manufacturing.

Do you provide prototyping?

Absolutely. We offer rapid prototyping services that allow clients to test and validate designs before moving into full production.

Can you improve an existing design?

Yes. Our engineering team frequently works with clients to optimize designs, improve durability, reduce resistance, and lower costs without sacrificing quality.

How do you ensure parts meet industry standards?

We combine engineering expertise with in-house testing, including conductivity and hardness checks, plating inspections, and dimensional verification to confirm compliance.

What industries do you support with engineering services?

We serve industries ranging from power distribution and telecommunications to consumer electronics, industrial machinery, and legacy equipment maintenance.

How do I get started with your engineering services?

You can contact us at 317-366-7274 or email info@contactfabricators.com with your project details. Our engineering team will review your requirements and provide a plan for moving forward.

Partner with CFI for Engineering Excellence

When precision, performance, and reliability matter, Contact Fabricators Inc. is your trusted engineering partner. From new product development to legacy system support, our engineering services provide the expertise needed to ensure every electrical contact meets its intended purpose.

Whether you need reverse-engineering, prototyping, or full design support, our team is here to help. With decades of experience, advanced tools, and a passion for problem-solving, we deliver results that drive efficiency and reliability.

Contact us today to learn more about our engineering services. With CFI, you gain more than a manufacturer—you gain a partner dedicated to precision and passion in every project.

Contact Fabricators Inc.—Precision with Passion in every engineered solution.